Senior Process Engineer, Upstream or Downstream
6701 Kaiser Drive Fremont, CA 94555 US
Job Description
- Generally responsible for processes and operations of medium to high complexity.
- Evaluate, transfer, and implement new processes into Boehringer’s Fremont GMP facility for manufacturing biopharmaceutical drug substances.
- Handle process transfers for internal Boehringer products and external contract manufacturing business (CMB) of client products into the multi-product facility.
- Implement innovative solutions to complex problems using the best available technology.
- Provide scientific and technological support during process transfers, launch, and initial supply.
- Serve as the technical interface between at-scale manufacturing and the customer within a cross-functional project organization, supporting GMP/regulatory requirements.
- Provide direction, strategy, technical leadership, and coaching for junior group members; support process troubleshooting, tech transfers, and continuous improvement efforts.
- Act as technical lead for at-scale manufacturing for assigned upstream and/or downstream processes of moderate complexity, including cell culture, bioreactors, primary harvest, liquid chromatography, column packing, filtration, bulk formulation, filling, and freezing.
- Identify and implement at-scale manufacturing technology and improvements to enhance GMP manufacturing operations.
- Plan and execute supporting activities as a technical process SME, working with cross-functional teams and external clients to meet project timelines, quality requirements, and identify/mitigate risks.
- Lead or support evaluating process requirements/facility-fit assessments for medium to high complexity projects, ensuring consistency with standard manufacturing practices, policies, and regulatory requirements.
- Author and maintain technical documentation for higher complexity at-scale processes, including Process Descriptions, Bill of Materials, Campaign Performance Summaries, Engineering Run Reports, Engineering Test Protocols, Product/Process Impact Assessments, technical sections of CMC dossiers, BLA Filing, etc.
- Monitor/trend and report for large-scale manufacturing processes, designing and developing data repositories and visualizations to analyze and report process data and trends.
- Contribute to designing and planning small-scale studies with Process Sciences for transfer to or continuous improvement of at-scale manufacturing.
- Ability to independently plan, execute, and deliver with occasional guidance from leadership.
- Experience working in cross-functional teams in a dynamic, high-pressure environment.
- Ability to organize and multi-task in a fast-paced environment.
- Experience with biopharmaceutical manufacturing processes, project management, and technical writing.
- Experience with upstream and/or downstream biopharmaceutical manufacturing.
- Knowledge of aseptic processing, benchtop in-process analytics, buffer preparation, and storage for at-scale GMP manufacturing.
- Experience with technical writing and BLA filing.
- Skills to improve the overall efficiency and integrity of routine GMP operations:
- Regulatory Filing
- Project Management
- Communication
- Engineering
- Strong understanding of fundamental engineering and mathematical concepts related to cell culture, fluid transfer, gas transfer, and mixing.
- Excellent mechanical aptitude.
- Competency with MS Office Programs.
- Good communication skills.
- Ability to work in a team setting and as an individual contributor.
- Flexibility to support a 24/7 GMP production facility.
- Hybrid remote/on-site working environment.
- Must be able to gown into GMP facility.
- Ability to occasionally stand for long periods of time.
- Able to lift 50 lbs.
- Bachelor’s Degree in Biochemical Engineering (or related field) with 6+ years of professional experience or, 10+ years demonstrating equivalent technical/design experience in large-scale biopharmaceutical manufacturing.
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